Thursday 9 October 2014

Dust Collector Filter Bags

Dust Collector Filter Bags are most significant portion of a filtration system. These are  made of glass fiber , acrylic , polyester, polypropylene, PTFE, P84 and nomex etc. These pleated dust collection bags are very efficient and offer long-lasting excellent overall performance. These pleated dust collection bags are extensively utilised for contamination control. Dust collector filter bags are also utilised in metallurgy, fertilizers and chemical manufacturing plants.

Dust Collector Filter Bags


These are essentially needed where the dust is generated throughout processing materials. For instance flour mill, pharmaceutical factories food processing etc, where the dust and some other harmful things can not be permitted to exhaust in open environment. Plant of these forms utilise dust collector filter bags to collect dust and other unsafe things. There are a variety of manufacturing techniques to manufacture suitable dust collector filter bags to fulfill all the needs of a dust collector depending up on the system of cleaning such as pulse & reverse jet and auto mechanism cleaning.


Benefits of Dust Collector Filter Bags-

    1- Its preservation cost is low.
    2-Practical performance of Dust Collector Filter Bags are incredibly high.
    3-It recovers heat  very efficiently.
    4-It is  effective and not affected by Gas-dust composition

Dust collector filter bags play a vital role in such manufacturing plants who also produce dust and some other unsafe chemical particles with their consumer goods. These production plants are for example cement, thermal power station, fertilizers,steel pants , aluminum , zinc , lead , asbestos and chemical plants etc. Dust collector filter bags are implemented here to collect harmful and dust elements.

The Secondary function of the dust collector bags is to control pollution for example air pollution and water pollution. In the cement industry the medium particle size of the cement dust ranges from 8 to 12 microns. When the dust collector sucks the air, air brings with it these substances inside the dust collector. Dust collector sends the air into the dust collector filter bags. Here dust collector filter bags are liable to have sucked substances and enable the air to pass. In all the stages of cement manufacturing , dust collector filter bags are proven to be the best because of its high-efficiency and flow rate etc. Dust collector filter bags may function  efficiently during working in various temperatures,which may vary in accordance to the process of production dry or wet in production plants in the range of 150 degree Fahrenheit to 250 degree Fahrenheit.

Types of Dust collector filter bags-

A- Acrylic homopolymer needle punched filter felt-

   
MS Acrylic homopolymer needle punched filter felt are offered in woven or felt form. This     product delivers chemical resistance similar to poly propylene while allowing operation up to 250 degree fahrenheit  (equivalent to 121 c).

Its characteristic is the Best combination of filtration efficiency and dust layer release.
It provides good chemical resistance to acid and alkalis.
   
    It is applied in chemical processing .
    It is utilised in mineral processing.
    It is applied in metal processing.


B-Antistatic Needle- Punched Filter Cloth-

MS Anti static needle punched filter cloth easily results in the explosion and conflagration after the consistency of common commercial power and dust reaches certain degree. It is handling the static electricity light and spark outside  such as flour powder, coal powder and chemical elements. To hold fine particles of dust the filter medium of bag must be anti static.
   
C- Nomex Filter Felt-

The characteristic of MS nomex filer needle felt is high temperature (between 204 ~ 240     degree), anti acid ,anti alkali , high filtration precision ,low pressure drop and  anti break .
    Its other features are anti abrasion,mostly applied  in pitch mix gas, blast furnace gas of steel     factory , tail gas of while char ,kiln application and electrical cooker high temperature gas.


D- P84 Needle Punched Filer Felt-

MS p84 needle punched felt is a high heat repellent filter material good chemical     -proof, good air permeability and  high filtration efficiency. It is mostly used in coal boilers of thermal power stations.

E- Polyester (PET) Needle Punched Filter Felt-

    MS Polyester needle punched filter felt offer a cost-effective option for many industrial procedures. They are highly versatile and efficient in dust collection.

F- Water and Oil Resistant Filter Cloth-

    After oil and water handling several filter fabrics can form a layer of molecules blockage around     the fiber surface. This form of dust collector filter bags filters different contaminants from the water and oil.

G- Filter Bags with PTFE Membrane Laminating-

These dust collector filer bags are employed in all the dust collector applications. The expanded     PTFE Membrane permits more air to pass through the filter media while trapping particles on the surface. Using this kind of dust collector filter bags engineers can reduce capital and     operational costs. Use of this form of dust collector filer bags also produce a degree of protection from the unknown and indirect-able  changes that sometimes occur during bag house operations.

Other types dust collector filter bags are ---
   
    1- Glass fiber Needle Punched Filter Felt
    2 -Poly-P-Phenylene Sulfide(PPS) Needle- Punched Filter Felt
    3-PTFE (Polytetrafluoroethylene) Needle Punched Filter Felt
   
Dust Collector Filter Bags is a versatiles product of Amrit Filtration Equipments, which is a famous manufacturer and supplier of Dust Collector Filter Bags. The narrator is presently working on the designation of specialist of Dust Collector Filter Bags.

Monday 15 September 2014

An Introduction to MBBR Media

The MBBR MEDIA/IFAS technique is a revolutionary biological remedy procedure utilizing thousands of specific carriers developed to create a huge overall surface for biofilm development – increasing your waste water remedy process without growing your footprint. The program can be operated as either a MBBR MEDIA or an IFAS configuration.
MBBR Media


In the MBBR MEDIA settings offers therapy procedure depending on a bio-film which gives natural carbon elimination, and nitrification and de-nitrification where essential, without circulation of stimulated slop. The procedure is simple, powerful, and involves minimum operator involvement. Wastewater is launched into a single or multiple-stage method (based on whether Nitrogen removal is needed), each of which contains the appropriate volume of biomass companies.

The MBBR MEDIA settings is very appropriate for a wide range of purposes: from pre-treatment of industrialized wastewater, to complete remedy of municipal wastewater to the most stringent effluent needs, as a separate option or as a polishing of present remedies like lagoons.

In the IFAS structure employs the intricate interactions between a bio-film on the biomass carriers and stopped biomass in the activated debris. This co-living produces a specialised and very focused nitrifying bio-film on the biomass providers, serving concurrently with the natural carbon oxidation by the activated debris. This procedure rule is to introduce biomass carriers into the activated sludge, thereby enabling the activated sludge to remove most of the BOD, whilst allowing the biofilm to create a microbiological population that oxidizes ammonium substances.

The IFAS setup is especially nicely matched for retrofitting current plants so as to add nitrification capability, in addition to growing carbonaceous BOD removing, without any additional tank quantity. This structure can also be used in newly created plants.


Features and Benefits
    Cost Effective - Lessen money and procedure expenses than typical alternatives.
    Little Footprint - Avoids infrastructure development required for additional tankage.
    Just-in-Time Expansion - The MBBR MEDIA/IFAS program permits gradual, multi-step, plant development, by gradual addition of biomass carriers.
    Stable development - Dangerous distracts and hydraulic 'wash out' occasions never impact the whole microbial population in the bio-film, therefore procedure restoration is fast and smooth.
    Intensive Nitrification - The MBBR MEDIA/IFAS method allows approximative nitrification perhaps at a minimal sludge age of the activated sludge, by holding a individual populace on the biomass carriers.
    Low Temperature Nitrification - A biofilm wealthy with autotrophs lets steady nitrification even at low temperatures.
    Improved Sludge Quality - Nitrification in the MBBR MEDIA/IFAS system happens at low suspended-sludge age, resulting in much better sludge deciding attributes.


What This Means to You

    Improved oxygen exchange; reduced working price.
    Decreased maintenance; elimination of plugging; reduced price.
    Allows for enlargement/upgrade without extra tankage; decreased cost.
    Nitrogen removal without increased hydraulic retention time.

    Fixed-film biomass is attached to carriers developed to continue in the aeration basin even within hydraulic upset conditions; as a result of biofilm layers on the media, poisonous upsets typically do not affect all active biomass and recuperation is a lot quicker than with suspended growth systems.

The writer is presently working as a technician of mbbr media which is a good quality product of Amrit Filtration Equipments, the renowned manufacturer and supplier of filtration equipments mbbr media.

Saturday 6 September 2014

Function of Pulse Jet Valve Engine

Functioning and properties of pulse jet valve engine

A pulse jet valve engine is a sort of jet engine that uses pulses of combustion rather than constant combustion to stay in the air, thereby decreasing fuel costs and growing efficiency. While pulsejet valve engines have been utilized in several practical jets, they can also be used for a range of other purposes such as water heating, biomass fuel conversion, fog generators, radio governed aircraft, target drone aircraft, control line model aircraft, and pulse detonation trials. Pulse jet valve engines are much often used in unmanned aircraft due to issues with noise and violent vibrations during high velocity missions.
Function of Pulse Jet Valve


This engine is an extraordinarily straightforward device, little more than a hollow tube that generates force by burning fuel in a series of fast pulses. This quite basic design makes the pulse jet valve engine both easy and inexpensive enough for an amateur to build, requiring just basic abilities and equipment. Pulsejet valve engines have turned out to be particularly popular amongst model airplane admirers.

Operating of Pulse jet valve engine

Fuel is extracted into the combustion chamber via the intake valve in either an air-gas mixture or liquid form. The intake valve then closes and a spark plug is used to light the fuel in the combustion chamber. The fuel then expands quickly and attempts to fill up the entire chamber in order to escape. The shut intake valve causes the fuel to the rear of the combustion chamber and allows it to leave via the exhaust valve. The fuel’s motion from one side of the combustion chamber to the other propels a fan blade or other mechanism.

Operation of Pulse Jet Valve Engine


Benefits

Pulsejet valve engines are easy to build on a little level and can be made using little or no moving parts. This indicates that the overall price of each pulse jet valve engine is a lot cheaper than conventional turbine engines. Pulsejet valve engines do not generate torque like turbine engines do, and possess a better thrust-to-weight proportion. These engines can also run on practically any substance that can burn, probably making them a milestone in alternative fuel advancements.

Construction of Pulse jet Valve


Drawbacks

While pulsejet valve engines can be advantageous to many companies, they do have several disadvantages. For instance, pulse jet valve engines are extremely loud and vibrate so much, which just makes them functional for military and commercial objectives. Additionally, pulsejet valve engines do not have very good thrust specific fuel consumption levels. Also, pulse jet valve engines use acoustic resonance instead of exterior compression products to compress fuels before combustion.

Types of Pulse Jet valve engines

There are two kinds of pulse jet valve engines: those with valves and those without. The ones with valves permit air to appear in by the intake valve and exit by the exhaust valve after combustion happens. Pulsejet valve engines without valves, make use of their own design as a valve technique and frequently permit exhaust to leave from both the intake and exhaust pipes, although the engine is usually designed so that many of the exhaust exits by the exhaust pipe.

The author is a professional of pulse jet valve and currently working in Amrit filtration equipments a known manufacturer of pulsejet valve

Tuesday 26 August 2014

Sequential Timer in Energy Consumption

Role of sequential timers in saving energy consumption

USDE says that as much as 12 percent of the common earnings implies toward paying value expenses. Devices like water heaters and lights are consistently in functioning, continually using energy. Fitting sequential timers throughout the home allows you to run certain tools only when essential. This reduces power consumption, resulting to cuts in the quantity of money invested on energy expenses.
Sequential Timer


The price of hot water

Finishing a laundry cycle utilizing hot water is ordinary in most homes. Many are unaware that ninety percent of the energy taken by the washing machine goes to heating water alone. Numerous people are also unaware that water heating consideration for 14% to 25% of non commercial power utilize. "Standby heat loss" relates to the power being taken by the water heater whilst hot water is not in utilization. For example, the water heater is in procedure even while occupants of a home are gone out to work or school, contributing to reserve heat shortfalls.

The water heater sequential timers can be programmed to automatically shut the water heater off throughout specific hours of the days. An Intermatic timer is specifically useful in homes with older water heaters, made before 1998. Putting in a timer on an older water heater will preserve a family of four approximately 14kWh/month.

Leaving the lights on when nobody is house

Do you identify yourself leaving the lights in the home on overnight or while departed on holiday? For many, this action gives a sense of house protection. Ultimately, one will suppose a thief is more probably to burglarize a house that appears unoccupied. Whereas this is a superb idea when it comes to home safety, lighting on average already assists to 11 percent of all non commercial energy utilize, and this quantity is probably greater in houses where lights are left on for a longer time period. The Intermatic sequential timers for lights lessen the quantity of energy lights take in while giving that sense of home security.

A lamp timer is simple to set up and work. The Intermatic timer manufactured for lighting fixtures plugs right into a 2-prong electrical wall socket. The sequential timers provide as many as 24 different on and off configurations for each day. The lights come on when the tripper is pulled out, and while the tripper is pushed in, the lights are turned off. It really is just that easy to reduce the amount of energy utilized by lighting whilst sustaining that sense of protection while you are apart from your home.

Equipments can be power wasters too

Heavy duty appliances, like heaters and air conditioners, can easily be remaining operating for hours at a time. Intermatic sequential timers are accessible for appliances like these. Because with a water heater and lamp timer, appliance sequential timers present a range of adjustments that allow heavy duty appliances to simply be in operation during particular periods of the day.

The present energy crisis the world is facing has many people fascinated in "going green" and studying how to save much more energy. At the same time, people might be afraid to go outside
The writer is presently working as a  technician of sequential timer which is a good quality product of Amrit Filtration Equipments, the renowned manufacturer and supplier of sequential timers.

Save Energy through Sequential Timer

Role-of-sequential timers-in-saving energy consumption

USDE declares that as much as 12 percent of the typical revenue implies towards paying value expenses. Devices like water heaters and lights are continuously in process, continuously using energy. Putting in sequential timers throughout the home allows you to operate some equipments only when essential. This reduces power consumption, translating to cuts in the quantity of money expended on energy expenses.

The cost of hot water

Completing a laundry cycle using hot water is typical in most homes. Many are uninformed that ninety percent of the power consumed by the washing machine extends to heating water only. Several individuals are also not aware that water heating consideration for 14% to 25% of residential energy utilize. "Standby heat loss" refers to the energy being taken by the water heater whilst hot water is not in utilization. For instance, the water heater is in operation perhaps while occupants of a home are gone out to work or school, assisting to standby heat shortfalls.

The water heater sequential timers can be programmed to mechanically close the water heater off in the course of specific hours of the days. An Intermatic timer is particularly helpful in homes with old water heaters, manufactured before 1998. Setting up a timer on an older water heater would save a family of four around 14kWh/month.

Departing the lights on when nobody is home

Do you get yourself leaving the lights in the home on overnight or although gone on holiday? For many, this activity provides a way of home security. After all, one will suppose a thief is much more likely to burglarize a house that appears unoccupied. Although this is a superb idea in terms of house protection, lighting on common already contributes to 11 percent of all domestic power utilize, and this number is likely greater in homes where lights are remaining on for a longer period of time. The Intermatic sequential timers for lights reduce the amount of energy lights consume while providing that feeling of home safety.

A lamp timer is simple to place and control. The Intermatic timer manufactured for lighting fixtures plugs right into a 2-prong electrical wall socket. The sequential timers give as many as 24 different on and off configurations for each day. The lights come on when the tripper is brought out, and when the tripper is pushed in, the lights are switched off. It really is only that simple to decrease the amount of energy utilized by lighting whilst maintaining that sense of safety while you are away from your home.

Appliances can be power wasters too

Heavy duty appliances, including heaters and air conditioners, can easily be remaining working for hours at a time. Intermatic sequential timers are accessible for appliances like these. As with a water heater and lamp timer, equipment sequential timers give numerous adjustments that allow heavy duty devices to simply be in procedure throughout certain durations of the day.

The present energy crisis the world is facing has several people interested in "going green" and studying how to conserve more power. At the same time, individuals may be afraid to go  of their comfort zones and make the necessary changes to reduce their energy utilization. Installing Intermatic sequential timers all through the home where required allows one to preserve that feeling of comfort whilst decreasing the amount of domestic energy being used.

The writer is presently working as a  technician of sequential timer which is a good quality product of Amrit Filtration Equipments, the renowned manufacturer and supplier of sequential timers.

Monday 25 August 2014

Role of Sequential Timers in Saving Energy Consumption

USDE declares that as much as 12 percentage of the common earnings goes toward paying out utility expenses. Products like water heaters and lights are continuously in procedure, consistently using strength. Setting up sequential timers all through the home allows you to operate some tools just when necessary. This reduces energy usage, resulting to cuts in the amount of money expended on energy expenses.

The cost of hot water

Completing a laundry cycle utilizing hot water is ordinary in several houses. Numerous are not aware that ninety percent of the power consumed by the washing machine goes towards heating water alone. Several individuals are also not aware that water heating accounts for 14% to 25% of residential energy use. "Standby heat loss" relates to the power getting used by the water heater while hot water is not in use. For example, the water heater is in process perhaps while occupants of a home are gone out to work or school, adding to standby heat shortfalls.

The water heater sequential timers can be designed to automatically shut the water heater off throughout particular hours of the days. An Intermatic timer is specially helpful in homes with old water heaters, produced before 1998. Fitting a timer on an older water heater will conserve a family of four around 14kWh/month.

Departing the lights on when nobody is home

Do you identify yourself leaving the lights in the home on overnight or while gone on holiday? For many, this action gives a way of house protection. Ultimately, one will assume a thief is more possibly to burglarize a house that seems vacant. Whereas this is a superb concept in terms of home protection, lighting on average already makes a contribution to 11 percentage of all residential power employ, and this quantity is likely greater in houses where lights are left on for an extended time period. The Intermatic sequential timers for lights lessen the amount of energy lights consume while giving that sense of home security.

A lamp timer is simple to place and function. The Intermatic timer made for lighting fixtures plugs right into a 2-prong electrical wall socket. The sequential timers present up to 24 distinct on and off configurations for each day. The lights come on when the tripper is pulled out, and while the tripper is pushed in, the lights are switched off. It really is simply that simple to decrease the amount of energy utilised by lighting while maintaining that sense of security while you are away from your house.

Equipments can be Energy Wasters too

Heavy duty appliances, such as heaters and air conditioners, can easily be left operating for hours at a time. Intermatic sequential timers are obtainable for devices such as those. Because with a water heater and lamp timer, device sequential timers provide a range of settings that permit heavy duty devices to simply be in operation during particular durations of the day.

The present energy crisis the world is dealing with has several people interested in "going green" and studying how to conserve much more energy. Simultaneously, people may be scared to go outdoors
The writer is presently working as a  technician of sequential timer which is a good quality product of Amrit Filtration Equipments, the renowned manufacturer and supplier of sequential timers.

Friday 11 July 2014

Filter Bags in India

Filter bag are engineered to do optimal filtration. Now a days air pollution is a real problem in metro and other industrial cities. Where industrial units are busy in making of consumer goods. They also manufacture pollutant in a huge quantity which is hazardous for atmosphere and health . Government has taken strict action to decrease pollution. It has prepared a master plan to fight with this problem and recommended filter bag india for industry.  Filter bags are made of varying medias,which  are  needle felt , mono filament and   mulch-filament. They are powerful in handling solid elements  from liquids  where large and solid particles from liquids, where large quantity of contamination are present. They present an effective solution to a lot of filtration problems. Filtration happens as the liquid flows the inside to the filter bag to the outside. Needle felt filter bag utilizes reliable mechanisms of depth filtration and have a high dirt touching capacity. Mesh filter bag makes use of the well proven mechanism of surface filtration and are efficient in removing big solid crystals from the flow of liquid. Now a days filter bag are offered in rating of 1,5,10,20,100 and 200 microns. As filter media polypropylene, polyester , nylon , HDPE and Nomex / Ry-ton are utilized.

Now a days it is  available in different sizes, these are:
04” by 10”
04” by 17”
07” by 17”
07” by 32 “.

Types of filter bag:-

A- Mono filament Filter bag:-
These bag are employed for surface filtration. These bag are manufactured with a mesh structure, available in numerous materials. These filter bag can be regarded to be reusable filter media. There is no risk of fiber or particle migration with this category of bag.

B-Needle felt Filter bag:- Filter bag of these varieties are made of an economical,disposable filter material. These are excellent for batch filtration.  The lack of any rigid structure makes them simple to use ,easy to compact and   reduces the cost of waste. Filter bag of these classification offer efficient protection upstream of more sophisticated filter units.

C-High Performance Filter bag :-

Fitler bag of this classes are designed for the filtration of liquid material. These Filter bag can be implemented in mostly all the sectors of the industry, for any application where performance and efficiency is required.



Usage of Filter bag:-

A- Automotive Systems
1. It is utilised in Phosphate filtration
2. It is implemented in E-coat paint filtration
3. It is utilised in Spray water and additive filtration
4. It employed in paint filtration

B-Water Treatment/Processing

1. It is utilised in bottled water filtration systems
2. It is utilised in process and cooling water filtration
3. It is implemented in raw water processing

B- Pharmaceutical Industry

1. It is utilised in activated carbon, hormone  , gelatin ,plasma protein filtration
2. It applied in catalytic agent, activated material recycling
3. It is applied in liquid medicine filtration
4. It is utilized in waste water filtration

C- Petro Chemical-
1. It is employed in process and cooling water filtration
2. It is used in Oil and fuel filtration
3. It is implemented in Solvent contamination filtration

D- Food and Beverage:-
1. It utilized in Edible oil,syrup filtration
2. It utilized in wine and Liquor filtration
3. It is used in soft drink filtration
4. It is utilized in fruit juice filtration

F-Chemical Industry-

1. It is used in adhesive filtration
2. It is utilised in ink filtration
3. It is employed in Bulk Chemical filtration
4. It is implemented in Resin filtration
5. It is also implemented in fine chemical filtration