The importance and usages of Filter Bags in media industry

The main function of filter bags is to perform filtrate. Filter bags are product of very carefully selected media meeting industrial standards and parameters. There are various Kinds of media offered which are implemented to finish filter bags. Some of these are needle felt, mono filament and multi filament. These Medias are productive in removing solid elements from liquid where large volume of pollutants is present. Filer Bags are an efficient answer to many filtration problems.

Features and Benefits-

Filter Bags are tools of high performance and its purification status begins from 1 and exceeds till 200 microns. They have viscous fluid capacity. They present high flow rate. Filter Bags provide low pressure drop. Filter Bags supply broad chemical compatibility. They deliver positive sealing arrangement with choice of materials.

It has high dirt holding ability. It has less repair labor. It is FDA and NSF compliance.

Varieties of Filter Bags-

1-Polypropylene Non-Woven Felt Standard Class- It is made of non-woven micron felt bag filters. It is single side singed/glazed to avoid loose fiber migration.

Its features are -

It is FDA compliant non woven felt.

It is 100 percent free of silicon contaminants.

It has single layer depth media composites.

It has 1-200 micron range, nominal rating.

It has patented SDS & STS pressure seal rings, steel snap-fit rings.

It has wide chemical compatibility.

It has transmittance and extractable free treatment.

It has huge contaminant retention capacities and extended service lives.

2- Polypropylene Non-Woven Felt Extended Class- It is the primary filtration layer product of non single media. Leaving all pore openings on the felt unblocked, it is efficient in slowing down the premature production of dust cakes. Therefore it  extends filters service life.

Its features are as follows-

It is FDA compliant non woven felt.        

It 100 percent free of silicon pollutants.

It is dual layer composite media.

It expands life of filter system till 30%.

It has capability of 1-200 micron range ,nominal rank

It has patented SDS & STS pressure seal rings, steel snap fit rings.

It has broad chemical abilities.

It also has the feature of fiber migration and extractable free media treatment.

It has huge pollutants retention capacities and expands the service life of the

 filtration system.

Other varieties of Filter Bags are-

               

3-            Polypropylene Non-Woven Felt Durable Class

4-            Polypropylene Matrix Composites

 5-           Polypropylene Pleated Composites

6-            Polypropylene Microfiber Oil Adsorbent Composites

 7-           Polypropylene Microfiber Oil Adsorbent Composites Pleated

 8-           Polyester Non-Woven Felt Standard Class

 9-           Polyester Non-Woven Felt Extended Class

 10-         Polyester Non-Woven Felt Durable Class

11-          Polyester Pleated Composites

12-          Nylon Mono filament Mesh Standard Class

13-          Nylon Mono filament Mesh Extended Class

14-          Nylon Mono filament Mesh Bulk Class

15-          Polyester Mono filament Mesh Standard Class

16-          Polyester Mono filament Mesh Extended Class

17-          Polypropylene Mono filament Mesh Standard Class

18-          Polypropylene Mono filament Mesh Extended Class

19-          Activated Coconut Shell Carbon Absorbent Composites

20-          Polyester Mono filament Mesh Bags, Bulk Class               

21-          Absolute Efficiency Bags, Pleated            

22-          Polypropylene Bags, Bi-directional Flow               

23-          Polyester Bags, Bi-directional Flow         

24-          Water Absorbent Matrix Bags   

25-          Polyester Micron Felt Bags, Anti-static Class

Usage of Filter Bags-

1- It is utilized as phosphate filtration.

2-It is utilized as E-coat paint filtration.

3-It is utilized as spray and dip rinse water filtration.

4-It is utilized in water pressing and additive filtration.

5-It is implemented in paint filtration.

6-It is employed as Pre - filter for RO membrane cartridge.

7-It is utilised as bottled water filtration.

8-It is employed as process and cooling water filtration.

9-It is utilized in waste water processing.

Portable Dust Collector: benefits of Portable Dust Collector

Portable Dust collector is a small device, which is employed to collect or decrease pollutant particles from air in the workshop, plants and processing units. Its size is small sized and easily transportable. Portable dust collector has an air clarification system that integrated in the unit, adding both mobility and maneuverability. Portable dust collector solves air pollution problem made by processing, manufacturing plants. These plants exhaust air-filled with dust and undesirable elements. Here the main work of Portable dust collectors is to collect big dust and other unsafe crystals and release clean air.

Portable dust collector is mainly valuable in workplaces where employees move from place to place. Frequent purposes of portable dust collectors include the accumulation of welding smoke, plastic dust, chemical substances, pharmacy dust, soldering fumes, grinding dust and other types of fine elements. Industries that apply portable dust collectors are medicine, metallic, grinding, carpentry, composites, buffing, blasting, welding, chemical mixing and other food processing plants. Potable dust collector is a very simple media, electrostatic or cartridge dust collecting device that can be moved around to various workstation for locally dust collection. Portable dust collector is produced mobile by a moving trolley attached to the bottom of the base or by handle or strap.

Portable Dust Collector is made up of a single filtration system, which is capable to remove contaminated air particles and catch them.  The welded arm is usually externally assisted by movable support mechanisms and includes handles on the hood and the first tube so that the arm can be easily maneuvered. The hood is designed for collecting the polluted air and direct it into the exhaust dust system through an air divert er that provides a higher face velocity and a more uniform air flow.

The portable dust collector system is executed by means of an electric panel fastened on the top of the collection unit. This electrical panel is made of a filter gauge, on/off switch, toggle value and NPT connection.

The on/off switch triggers the electric motor, which is fastened inside of the collection unit.

The power is generally supplied throughout a power cord, but smaller unit may perform with batter.

Portable dust collector gives many benefits in addition to their standard dust collection capabilities. Firstly portable dust collectors are quick to move at any site, allowing added convenience in the dust collection process. Furthermore, they can easily gather those particles which are reason of various illnesses. Portable dust collector also avoids fires or dirt explosions, and prevents damage by gathering inflammable and explosive elements. Portable dust collectors are also presented in several range of sizes and added features, such as the addition of high-efficiency particle filters. Portable dust collector can be applied as multiple workplaces for individual processes. It is useful in tool rooms and woodworking shop for process such as welding and wood saw mill. Portable dust collector traps dust pieces in the constant stream of air which is pulled down through suction hood and captured.  As the dust collecting industry advances, smaller and more efficient portable dust collecting equipments is being developed to meet industrial requirement and increasingly strict environmental rules.

Amrit Filtration Equipments - Cement / Steel / Power / Wood Industry

All these sectors use our Filtration products for pollution control, pneumatic conveying, sludge dewatering and many to name, Amrit Filtration Equipments manufactures complete range of products for al these sectors,

• Cement

A critical component of any cement plant is the dust collector. Dust, or more appropriately particulate matter, at a cement plant is typically caused by physical attrition, combustion particle burnout, or nucleation. hysical attrition occurs as particles abrade against each other. Particles generated by physical attrition range from less than 10 micrometers in size to more than 1,000 micrometers. Combustion particle burnout refers to the residues remaining from the pyroprocess. These particles are typically in the 1 to 100 micrometer range. Nucleation particles are generated when materials that are in a vapor form condense. These particles are truly very small, usually between 0.1 and 1.0 micrometers.
Dust collectors have more than one fundamental purpose:
These control systems provide the low particulate matter emission levels required by regulatory requirements, and they minimize localized dust emissions that could hinder maintenance of plant equipment and vehicles. In the case of the pyroprocessing systems, a significant fraction of the plant production is captured by the particulate matter control device and returned to the kiln.
High efficiency fabric filters have been used in the cement industry for more than 40 years. They are used for controlling emissions from cement kilns, clinker coolers, alkali bypass gas streams, finish mills, raw mills, material handling systems, product bagging, and rail load out. Most cement plants have between 40 and 80 separate fabric filter control systems ranging in size from 30 actual cubic meters per minute capacity to more than 100,000 actual cubic meters per minute capacity. There are numerous design types in service. Click here to visit our product section for more details

• Steel

The Steel making industry is continually challenged with keeping process fluids clean due to the nature of the extreme environment they operate in. We are a leading provider of oil filters for the steel industry. Our fluid purification systems serve steel and other manufacturers.
Applications include:

1. Protection of hydraulic equipment
2. Servo valves
3. Proportional valves
4. Pump protection
5. Quench tanks
6. Nozzle protection
7. Pre-filter to membranes

Amrit Filtration Equipments is a leader in fluid purification for the steel industry by delivering solution driven contamination control products. Steel mills Amrit Filtration Equipments use our filter products to provide reliable operation and deliver cost savings. our products and services provide around the clock service to mills throughout India. The steel industry and steel coating process have come to depend on us for providing cost effective products and solutions that lower the costs of their operations and increase productivity. Click here to check the products we manufacture to cater the steel industry
Our Few products for the Cement Steel Power Wood Industry are:

1. Dust Collector spares
2. Filter press panels
3. Portable dust collectors

Solution

• Solutions
  • Ceramic Industry
  • Chemical Industry
  • Pharmaceutical Industry
  • Food & Beverage Industry
  • Mining & Refining Industry
  • Cement / Steel / Power / Wood Industry
  • Electroplating Industry

Get in touch

Click here to request a free quote now or Call us at (0120) 4371475, 2853227, (+91) 9871073915


We appreciate your interest in our services. And would love to have you visit our offices and manufacturing facilities.

Quality

Pharmaceutical Industry

The need for innovative technologies, products and demand for better healthcare are driving the pharmaceutical industry.
Amrit Filtration Equipments is a reliable Filtration and separations products supplier. Pharmaceutical markets are very serious buyers, giving a lot of stress on quality & standards.
Amrit Filtration Equipments draws upon its wide range Filtration media to produce liquid service filters designed to control critical Pharmaceutical contamination problems. Our Filtration capabilities range from clarification, cell and debris solids and fine particle removal, pre Filtration and bioburden control, meeting the process and utility requirements of a Pharma plant. The filter media for liquid service applications include Cellulosic filter sheets, woven and non-woven , cellulose, graded density polypropylene. Cartridges, bags, Pre flters and much more.
Availability of these various media in a comprehensive range of retention ratings and surface modifications ensure optimal efficiency, capacity and compatibility with your Filtration processes.
Our Few products for the Pharmaceutical Industry are:

1. Dust collector spares
2. Fluid bed dryer (FBD) bags
3. liquid / solid separation solutions
4. Screening mesh
5. Cartridge filters

Different Types of Dust Collector Filters

Each and every day, minute, we are fighting a lot with the environmental issues. And all these are created by human, itself. In this situation, lots of products have launched and many are under construction. One of the best products that checks on air pollution is DUST COLLECTOR FILTER. This device is made and designed so that, it could easily eliminate the harmful particles and smoke from the air that comes out of factories and industries. Not to confuse from air cleaners, very distinguished, it uses disposable filters to remove dust. Wilhelm Beth from Lubeck developed this special dust collector filter and known of the father of dust collectors. Dust collector filter has different parts which are as follows:

·         Blower

·         Dust filter

·         A filter-cleaning system

·         A dust receptacle or dust removal system

Now, we will give emphasis on the working principle of this machinery. Firstly, the dust filled air is absorbed by a dust collector by means of a Central Collection System or in a unit Collector. Then before this air to be dispersed in atmosphere, it goes through different processes and finally pure or harmless air goes to atmosphere. The Dust Collector separates the particles from the airstream sends it on to its final destination with effective purification which ensures safety of the plant or place.

Dust collector filters are of different types but mostly used ones are as follows:

• Inertial separators
• Fabric filters
• Wet scrubbers
• Electrostatic precipitators
• Unit collectors

Dust collectors are used in many processes to either recover valuable granular solid or powder from process streams, or to remove granular solid pollutants from exhaust gases prior to venting to the atmosphere. Dust collection is an online process for collecting any process-generated dust from the source point on a continuous basis. This may use a single unit construction, or a collection of devices,  to separate particulate matter from the process air in the dust collector.

This product is very much effective and helpful to the man kind as we have already seen its different advantages. It checks air pollution and do purify the air, at the same time, by removing harmful integrands from it. Most important aspect that must be clear to you that dust collector filtering system is quite beneficial and we have understood that pollution check and control through opting for a perfect dust collector. Not to take it tightly, this is an entity worth of economical and technical value. The technical conjunction along dust collectors are unique and thus, make it a important technical supplement.

Paint Booth filters are the perfect solution to weather and a controlled painting environment

A closed area where different coats of paint are applied is called PAINT BOOTH. These filters are the perfect solution to weather and a controlled painting environment and also it has various applications in industries and factories. This product is designed so, it collects paints and other particles preventing them from environmental pollution by preventing air pollution, thus in sort, helps, preventing the entry of these harmful substances in the worker’s respiratory passage. Paint booth has also the quality to expand, if we need to paint something bigger and larger. Different parts of Paint Booth Filter are as follows:

A complete set of filters

• Intake
• Exhaust
• Standard

other different filter media

A minimum amount of static pressure must be maintained so that your booth will perform properly. Proper filtration and execution of quality work from these filters will allow air flow with the least amount of paint loss and clean air quality. Thus we may say that it checks on environment pollution also and is eco-friendly to use. it also helps to prevent dust from entering the paint chamber thus, ensuring cleanness and comfortless of the environment very well.

While selecting a paint booth filter we should take care of things as improper selection may lead to many problems for the user such as higher paint costs, product rejects, safety hazards and significant maintenance cleanup costs leading to more hydra-headed problems and woes. Also at the same time care should also be taken while changing the paint booth exhaust filters untimely, as it may lead to the same problems that are mentioned earlier. These paint booth filters should be properly maintained and checked.

Paint booth filters are having much of importance in industries nowadays. it is also having many other benefit which you have already understood by going through the above contents. If cost matters then you should keep in mind that experts always suggest going for quality at the expense of cost to achieve long term efficient service. It has certain benefits, such as,

• High capture efficiency
• Durability
• Lifespan

Hence, it is one of the unique and important products that checks environmental pollution and provide us an eco-friendly niche and surrounding to dwell. The only thing is that we have to properly understand, about paint booth filter is the technical complexity associated with it as well as market value properly. Our knowledge will help the society and different organization to aware people, not to take it lightly. We need to gather authentic information for understanding and investing in paint booth filter.

Various coats of paint are applied; the paint booth is called a closed area. These filters season painting a controlled environment and are the perfect solution and also have various applications in industries and factories. Portable dust collector also stays away from fires or dirt explosions, and prevents damage by congregation inflammable and volatile elements. Paint Booth, we need to paint a bigger and bigger, to expand quality. Different parts of the paint booth.

Portable Dust Collector: Advantages of Dust Collector

Portable Dust collector is a easily transportable device, which is implemented to collect or minimize pollutant elements from air in the workshop, plants and producing units. It is small sized and portable. Portable dust collector has an air clarification system that integrated in the unit, adding both mobility and maneuverability. Portable dust collector is designed to handle high-volume dust loads; a dust collector system consists of a blower, dust filter, a filter-cleaning system, and a dust receptacle or dust removal system. It is distinguished from air cleaners, which use disposable filters to remove dust. Portable dust collector solves air pollution problem made by processing, manufacturing plants. These plants exhaust air-filled with dust and undesirable substances. Here the main job of Portable dust collectors is to gather big dust particles, other dangerous particles and release clean air.

Frequent applications of Portable Dust Collectors include the collection of welding smoke, plastic dust, chemical particles, pharmaceutical dust, soldering fumes, grinding dust and other types of fine substances. Manufacturing plants that employ portable dust collectors are pharmaceutical, metal, grinding, woodcrafting, composites, buffing, blasting, welding, chemical mixing and other food processing plants. Potable dust collector is a hassle-free media, electrostatic or cartridge dust collecting device that can be moved around to various workstation for locally dust collection. Portable dust collector is manufactured mobile by means of a moving trolley joined to the bottom of the base or by handle or strap.

Portable Dust Collector consists of a single filtration system, which is capable to remove contaminated air particles and trap them.  The welded arm is usually externally Assisted by alterable support mechanisms and includes handles on the hood and the first tube so that the arm can be easily maneuvered. The hood is designed for collecting the polluted air and direct it into the exhaust dust system by an air divert er that provides a higher face velocity and a more uniform air flow.

The portable dust collector system is executed through a power panel fastened on the top of the collection unit. This electric powered panel is made up of a filter gauge, on/off switch, toggle value and NPT connection. The on/off switch activates the Electrical motor, which is fixed inside of the collection unit. The power is typically provided throughout a power cord, but smaller unit may work with batter.

Portable dust collector delivers many advantages in addition to their standard dust collection capacities. Firstly portable dust collectors are quick to move at any site, allowing added benefit in the dust collection process. Furthermore ,they can effortlessly receive those pieces which are cause of several illnesses. Portable dust collector also  avoid fires or dirt explosions, and prevent damage  by gathering inflammable and explosive elements . Portable dust collectors are also on the market in different range of sizes and added features, such as the addition of high-efficiency chemical filters. 

Portable dust collector  can be applied on multiple workplaces for individual processes. It is effective in tool rooms and wood-crafting shop for process such as welding and wood saw mill. Portable dust collector traps dust pieces in the constant stream of air which is pulled down through suction hood and captured.  As the dust collecting industry advances, smaller and more effective portable dust collecting equipments is being developed to meet industrial requirement and increasingly strict ecological rules. We are sure to see much advancement in portable dust collector these coming days.