Showing posts with label Non-Woven Fabric. Show all posts
Showing posts with label Non-Woven Fabric. Show all posts

Sunday, 29 June 2014

Importance of geotextiles and geotextile fabric in present-industry


Each textile item applied under the soil is a geotextile fabric. The items are utilized for reinforcement of streets, embankments, ponds, pipelines, and related programs. Based upon on the necessary functionality, they are used in open-mesh versions, such as a woven or, hardly, warp-knitted construction, or with a closed fabric surface, such as a nonwoven. The fundamental geotextiles features include  corrosion handle; security; purification; armoring; drainage; and separation, or obstacle functionality.

Geotextiles with their made functions are virtually tailor-made based on application. Big necessities consist of tensile strength; permeability to air, fluids and/or light; mesh size fitted to use, such as filtration, sieve or separating; chemical, mechanical or thermal resisting; and durability.

Geotextile Fabrics : Most woven geotextiles are made of filament polyester (PET), polypropylene (PP), glass, basalt, aramid or carbon fibers; with the fiber preferred depending on the needed features, mostly tensile strength and a very lengthy products existence. Common end-use purposes are roads, levees and railroad embankments, amongst other applications. Nonwoven geotextiles, generally made of PP and PET, are mainly applied for barrier function end-uses such as filtering. In addition, nonwovens produced of natural geotextile fabrics, for instance, are appropriate for covering grass slopes. It is possible to integrate various kinds of seeds, such as grass, and the nonwoven shield will ultimately disintegrate as a green and natural surface grows on the construction.

Bast geotextile fabric fibers, with their non-consistent fiber characteristics, are beginning to be used in particular nonwoven items. The exact applies for re-used fibers. Presently, very few re-used fibers are used. Also, re-used fibers do not always own the uniform qualities needed to create an even product. When PET bottles are re-cycled in a means that makes uniform fibers, then recycled PET fibers can be prepared utilizing needle punch technology Coating elements play a very important part in enhancing geotextile fabric qualities and operations. Primary coating constituents employed contain polyvinyl chloride, bitumen, latex, plastisol, silicone and other related supplies.

Vital Sector : For each organization, the geotextiles sector is a vital market. Trützschler Nonwovens is capable to provide lines for man-made fiber generation and also calenders or bonding machines such as its Omega machine. The organization states lines currently shipped for geotextile fabric development have a development capability of more than 1,500 kilograms per hour and even at low fabric weights of 60 to 80 grams per square meter.

Dilo and Fleissner tell there is a crucial upswing for nonwovens in basic and geotextiles in particular. The benefit of non wovens as geotextile products is initially their large volume and cost-effective manufacturing. Another standard is their potential to stretch and set to bumpy areas. Of exceptional significance is the accomplished product's geotextile fabric thickness for efficient and economical road — or, progressively, harbor — developments. On the other hand, geotextiles, which need higher toughness, normally are made of woven fabrics. Dornier reports its weaving machines are specially acceptable for production of open-mesh fabrics for armoring all kinds of developments. Many levels of distinct developments can be mixed. Woven fabrics also require to be produced in a wide thickness. Generally, machines with a nominal thickness of 540 cm and larger are utilized, whilst the hauling devices for street development is usually created to own a 500-cm width.

Sunday, 30 June 2013

Amrit Filtration Equipments - Cement / Steel / Power / Wood Industry

All these sectors use our Filtration products for pollution control, pneumatic conveying, sludge dewatering and many to name, Amrit Filtration Equipments manufactures complete range of products for al these sectors,
  • Cement
A critical component of any cement plant is the dust collector. Dust, or more appropriately particulate matter, at a cement plant is typically caused by physical attrition, combustion particle burnout, or nucleation. hysical attrition occurs as particles abrade against each other. Particles generated by physical attrition range from less than 10 micrometers in size to more than 1,000 micrometers. Combustion particle burnout refers to the residues remaining from the pyroprocess. These particles are typically in the 1 to 100 micrometer range. Nucleation particles are generated when materials that are in a vapor form condense. These particles are truly very small, usually between 0.1 and 1.0 micrometers.
Dust collectors have more than one fundamental purpose:
These control systems provide the low particulate matter emission levels required by regulatory requirements, and they minimize localized dust emissions that could hinder maintenance of plant equipment and vehicles. In the case of the pyroprocessing systems, a significant fraction of the plant production is captured by the particulate matter control device and returned to the kiln.
High efficiency fabric filters have been used in the cement industry for more than 40 years. They are used for controlling emissions from cement kilns, clinker coolers, alkali bypass gas streams, finish mills, raw mills, material handling systems, product bagging, and rail load out. Most cement plants have between 40 and 80 separate fabric filter control systems ranging in size from 30 actual cubic meters per minute capacity to more than 100,000 actual cubic meters per minute capacity. There are numerous design types in service. Click here to visit our product section for more details
  • Steel
The Steel making industry is continually challenged with keeping process fluids clean due to the nature of the extreme environment they operate in. We are a leading provider of oil filters for the steel industry. Our fluid purification systems serve steel and other manufacturers.
Applications include:
  1. Protection of hydraulic equipment
  2. Servo valves
  3. Proportional valves
  4. Pump protection
  5. Quench tanks
  6. Nozzle protection
  7. Pre-filter to membranes
Amrit Filtration Equipments is a leader in fluid purification for the steel industry by delivering solution driven contamination control products. Steel mills Amrit Filtration Equipments use our filter products to provide reliable operation and deliver cost savings. our products and services provide around the clock service to mills throughout India. The steel industry and steel coating process have come to depend on us for providing cost effective products and solutions that lower the costs of their operations and increase productivity. Click here to check the products we manufacture to cater the steel industry
Our Few products for the Cement Steel Power Wood Industry are:
  1. Dust Collector spares
  2. Filter press panels
  3. Portable dust collectors

Get in touch

Click here to request a free quote now or Call us at (0120) 4371475, 2853227, (+91) 9871073915


We appreciate your interest in our services. And would love to have you visit our offices and manufacturing facilities.

Quality

Monday, 8 April 2013

Advantages of Portable Dust Collector

Portable Dust collector is a easily transportable device, which is implemented to collect or minimize pollutant elements from air in the workshop, plants and producing units. It is small sized and portable. Portable dust collector has an air clarification system that integrated in the unit, adding both mobility and maneuverability. Portable dust collector is designed to handle high-volume dust loads; a dust collector system consists of a blower, dust filter, a filter-cleaning system, and a dust receptacle or dust removal system. It is distinguished from air cleaners, which use disposable filters to remove dust. Portable dust collector solves air pollution problem made by processing, manufacturing plants. These plants exhaust air-filled with dust and undesirable substances. Here the main job of Portable dust collectors is to gather big dust particles, other dangerous particles and release clean air.

Frequent applications of Portable Dust Collectors include the collection of welding smoke, plastic dust, chemical particles, pharmaceutical dust, soldering fumes, grinding dust and other types of fine substances. Manufacturing plants that employ portable dust collectors are pharmaceutical, metal, grinding, woodcrafting, composites, buffing, blasting, welding, chemical mixing and other food processing plants. Potable dust collector is a hassle-free media, electrostatic or cartridge dust collecting device that can be moved around to various workstation for locally dust collection. Portable dust collector is manufactured mobile by means of a moving trolley joined to the bottom of the base or by handle or strap.

Portable Dust Collector consists of a single filtration system, which is capable to remove contaminated air particles and trap them.  The welded arm is usually externally Assisted by alterable support mechanisms and includes handles on the hood and the first tube so that the arm can be easily maneuvered. The hood is designed for collecting the polluted air and direct it into the exhaust dust system by an air divert er that provides a higher face velocity and a more uniform air flow.

The portable dust collector system is executed through a power panel fastened on the top of the collection unit. This electric powered panel is made up of a filter gauge, on/off switch, toggle value and NPT connection. The on/off switch activates the Electrical motor, which is fixed inside of the collection unit. The power is typically provided throughout a power cord, but smaller unit may work with batter.
Portable dust collector delivers many advantages in addition to their standard dust collection capacities. Firstly portable dust collectors are quick to move at any site, allowing added benefit in the dust collection process. Furthermore ,they can effortlessly receive those pieces which are cause of several illnesses. Portable dust collector also  avoid fires or dirt explosions, and prevent damage  by gathering inflammable and explosive elements . Portable dust collectors are also on the market in different range of sizes and added features, such as the addition of high-efficiency chemical filters. 

Portable dust collector  can be applied on multiple workplaces for individual processes. It is effective in tool rooms and wood crafting shop for process such as welding and wood saw mill. Portable dust collector traps dust pieces in the constant stream of air which is pulled down through suction hood and captured.  As the dust collecting industry advances, smaller and more effective portable dust collecting equipments is being developed to meet industrial requirement and increasingly strict ecological rules. We are sure to see much advancement in portable dust collector these coming days.

Sunday, 7 April 2013

Non Woven Fabric

Non woven fabric really is a fabric like stuff made with long fibers, attached with each other by mechanical, chemical, heat or solvent treatment. Non woven Fabric is neither woven nor knitted.  Non woven fabric is normally made by putting small fibers together in the mould of a sheet or web & then binding them either mechanically or chemically with an adhesive.
Non woven fabric is typically less strong due to not knit. In recent years, non woven have become an alternative to polyurethane foam. Nonwoven fabric is broadly defined as sheet or web structures bonded collectively by entangling fiber or filaments (and by perforating films) mechanically, thermally or chemically. It is flat, porous sheets that are manufactured directly from separate fibers or from molten plastic or plastic film. It is not manufactured by weaving or knitting and do not require converting the fibers to yarn. Typically, a certain percentage of recycled fabrics and oil-based materials are used in non woven fabric. The percentage of recycled fabrics varies based upon the strength of material needed for the specific use.
Nonwoven fabric is engineered fabrics that may be a limited life, single-use fabric or a very durable fabric. Non woven fabric provides specific functions such as absorbent, liquid repellent, resilience, stretch, softness, strength, flame retardant, washable, cushioning, filtering, bacterial barrier and sterility. These features are often combined to create cloth suitable for specific work, while achieving a good balance between product use-life and cost. It can mimic the appearance, texture and strength of a woven fabric and can be as bulky as the thickest padding. In blend with other materials it provides a spectrum of products with diverse properties, and is used alone or as components of apparel, home furnishings, health care, engineering, industrial and consumer goods. Non-woven fabric has its characteristics, which are as follows:

Characteristics of Non-Woven Fabrics
Non-woven fabric can perform the following specific functions:
It can be used as blotting paper.
It can be used asliquid repellent.
It can be used asresilient.
It can be used asstretchable.
It can be used asdelicate.
It can be used as flame retardant.
It can be used as cleanable.

Non woven fabric as very good strength which enhances its usability in various functions.
Non-woven materials are used in a number of applications including:
1- Hygiene & non woven fabric
It can be used in baby nappies
It can be used in feminine hygiene
It can be used in adult incontinence products
It can be used in wet wipers
It can be used in bandages and wound dressings

2- Medically & non woven fabric
It can be used in isolation clothes
It can be used in surgical gowns
It can be used  in surgical drapes and covers
It can be used in medical surgery scrub suits
It can also be used in operative masks.

3- Engineering Field & non woven fabric
It can be used in filtering systems of gasoline, oil and air
It can be used in water filters, and  coffee or  tea bags
It can be used in pharmaceutical industry and pharmaceutical laboratories
It can be used in refineries for  mineral processing
It can be used in food processing plants as liquid cartridge and bag filters
               
4- Geotextiles & Non woven fabric
It can be used in soil stabilizers and roadway underlay ment
It can be used in foundation stabilizers
It can be used in erosion control
It can be used in canal's construction
It can be used in water flow systems
It can be used in Geo membranes  safety
It can be used in frost safety
It can be implemented in agriculture mulch
It can be used in pond and canal water barriers
It can be used in sand infiltration barrier for drainage tile

Article Posted By :- Yash